Shenzhen DX Auto AI Industrial Software Center

A reliable software brain for every battery machine

We develop software for lithium battery production lines — sorting, electrolyte injection, vision inspection, testing and laser welding, all in one scope. Standard models work out of the box, custom needs get a fast response, and deep MES integration keeps machines and data flowing seamlessly.

Cylindrical / prismatic / pouch cells
Major PLC platforms supported
Deep custom MES integration

CORE STACK · ONE CAPABILITY 5+3

Focused on lithium battery, capable across industries

CORE BUSINESS · LITHIUM LINE SOFTWARE

SortingInjection host PCCCD inspectionTestingLaser welding

EXTENDED CAPABILITY · CROSS-INDUSTRY

Robotic handling & packingKeyence PLC · PMSS/LEAP MES
Stamping touch controlMitsubishi PLC · touch HMI
Industrial OCRHALCON · HIKVISION

5 LINES · 3 INDUSTRIES · ONE STACK

300⁺

Equipment software deliveries

10⁺

PLC brands supported

80⁺

MES integration projects

3^TYPES

Cell formats covered

Equipment makers & cell factories we serve (selected)

立讯
盘古新能源
赣锋
锂源
宣创
卓翼
胜天
立赞
新赛优
均维
恒瑞兴
日本村田

01 · CORE BUSINESS

End-to-end software delivery, from cell sorting to line data

Built around lithium battery production processes — control software, vision systems and data solutions for equipment makers and cell factories.

Battery Sorting Machine Control System FLAGSHIP

Automatic sorting control software for cylindrical, prismatic and pouch cells, covering manual, semi-auto and fully automatic models. Supports double-side, dual-station, color-mark positioning and rotary layouts — the most mature product line among our 300+ deliveries.

Multi-parameter sorting: capacity / IR / OCV / K value
Recipe management & automatic recipe switching
Bulk import of capacity & first-test data
Grouped printing, inkjet coding & scanning in one flow
Standard and MES-custom versions available
Statistics, reports and data export interfaces

02 / VISION

CCD Vision Inspection System

A dedicated vision solution for cylindrical cell anode and cathode detection. Imaged with a square flat light source; one-click setup completes template calibration for 100% inline inspection.

Multiple cylindrical cells, anode / cathode detection
One-click setup — no programming at changeover
Automatic OK / NG judgement with rejection linkage

03 / TESTING

Testing Equipment Software

Equipment control and data acquisition software covering testing from cell level to PACK level.

OCV open-circuit voltage tester
Pressure tester (stacked-prismatic PACK)
Combined dimension measuring tester

04 / INJECTION

Electrolyte Injection Host PC Software

Host PC software for electrolyte injection equipment: injection-volume weighing judgement, barcode binding, CPK analysis and MES traceability in one place. It works alongside the machine PLC and focuses on the data and process layer.

Weight data acquisition & volume judgement
Injection-volume CPK statistics
Cell barcode binding & traceability
Inovance PLC communication (Modbus TCP)
MES work-order download & result upload
Recipe & process parameter management

05 / LASER & WELDING

Laser & Welding Equipment Software

Control software for laser welding, laser cleaning, spot welding and nickel-tab welding equipment. CCD vision positioning linkage and multi-axis coordination bring vision, motion control and process parameters into one closed-loop platform.

Laser welding / laser cleaning machines
Double-side spot welder (8-axis)
Nickel-tab welding machine
CCD vision positioning + laser linkage

02 · MES INTEGRATION

No machine is an island —
data goes straight to the factory MES

We have delivered equipment-level MES integration for 80+ factories and know each platform's data conventions and interaction differences — ready to run on day one.

Flexible interfacesHTTP API, WebService, direct database writes, and file import/export are all supported
Complete dataSorting results, test data and barcode traceability uploaded in full; special conventions such as K value can be customized
Fast retrofitExisting machines can add an integration module without replacing the whole control system

MES platforms already integrated (selected)

立讯 · 盘古新能源 · 锂源 · 宣创 · 卓翼 · 胜天 · 立赞 · 新赛优 · 铁达信 · 均维 · 博睿 · 锐普 · 和宏 · 宝源通

DATA Data layer · MES Work orders, parameter downloads, result uploads and barcode traceability — real-time two-way sync with factory systems

CORE Software layer · host PC control software Process scheduling, recipe management, vision judgement, sorting logic, reporting and remote updates

FIELD Field layer · PLC / control cards / cameras Real-time communication with Xinje, Panasonic, Mitsubishi, Keyence, Omron, Inovance and Wecon PLCs, plus in-house control cards, CCD cameras and sensors

03 · CAPABILITIES

Full-stack software & hardware, delivered with confidence

From low-level communication to vision algorithms and data interfaces — all in-house, so problems never wait overnight.

Control & Communication CONTROL

Xinje PLCPanasonic PLCMitsubishi PLCKeyence PLC InovanceWeconOMRON PLCIn-house control cardModbusFINS protocol RS485 / SerialTCP / HTTP

Compatible with major PLC platforms and our in-house 8-axis control card; communication protocols fully covered.

Vision & Algorithms VISION

HalconCCD camerasAnode / cathode detection One-click setupTemplate calibrationOK / NG judgementPositioning & guidance

One-click setup for cylindrical cell anode / cathode detection; vision verdicts directly drive rejection in a closed inspection-control loop.

Data & Systems DATA

MySQLSQL ServerMES integration Python host PCAuto updateRemote desktop maintenance

Line data can be stored, queried and exported; software supports both on-site and remote desktop maintenance.

04 · BEYOND BATTERY

One capability stack, serving multiple industries

Our PLC control, vision and MES integration capabilities span multiple industries — deepest in lithium battery, readily transferred to other equipment.

Robotic Handling & Packing ROBOTIC

Keyence PLCPMSS / LEAP MESPalletizing logicBarcode traceability

Automatic palletizing and packing of taped products with full pallet-to-bin barcode binding, covering both normal production and returns flows.

Stamping Machine Touch Control STAMPING

Mitsubishi PLCTouch HMI4-level permissionsServo tuning

Host software for multi-station stamping equipment: visual UI-PLC mapping, alarm management and production data logging on a touch panel.

Industrial OCR OCR

HALCON OCRHIKVISION camerasRecipesNG output

Character recognition and barcode reading on industrial cameras with hardware triggering; verdicts drive rejection and machine actions via digital IO.

05 · PROCESS

Standard models out of the box; custom delivery in five steps

From the first phone call to a running production line — clear goals and visible milestones at every stage.

Requirement Talk

Machine structure, process parameters and data integration needs

Solution Design

Electrical architecture, software prototype and MES interface definition

Development & Commissioning

Software-hardware joint debugging, parameter tuning item by item

On-site Deployment

Line installation, cycle-time validation and operator training

Ongoing Service

Version iteration, remote desktop maintenance and MES change support

06 · FAQ

You may want to know

Which PLC and hardware platforms do you support?

We have mature delivery cases on mainstream PLCs including Xinje, Panasonic, Mitsubishi, Keyence, Omron (OMRON), Inovance and Wecon, with communication protocols covering Modbus, FINS and more, plus our own multi-axis control card. For other brands, send us your machine documentation and we will assess the adaptation lead time.

Can MES integration be retrofitted to existing machines?

Yes. We provide a standalone data integration module that uploads existing machine data to MES via HTTP API, direct database writes or files — usually without replacing the whole control system, and with minimal line downtime.

How long is the delivery cycle for standard and custom models?

Standard model software is ready for immediate deployment. Custom models are quoted and scheduled by complexity; common MES customization is typically developed and commissioned within weeks, subject to solution evaluation.

How do you ensure stable operation on the line?

The software has built-in auto-update and supports remote maintenance via remote desktop, so on-site issues can be handled remotely without waiting. Key process parameters have recipe backup and recovery, so version upgrades never affect proven line configurations.

07 · ABOUT US

Rooted in Shenzhen,
serving Shenzhen–Dongguan–Huizhou and beyond

Shenzhen DX Auto AI Industrial Software Center focuses on software R&D for lithium battery production equipment. We know the process details of cylindrical, prismatic and pouch cells across injection, sorting, inspection, testing, welding and packaging — serving the Shenzhen–Dongguan–Huizhou region and customers nationwide.

We serve equipment makers and cell factories with a "standard model + fast customization" model: standard products carry the experience of 300+ deliveries, while custom projects get on-site commissioning by a field-experienced team — software should not just work; it must keep the line running stably and the data visible.

Get an Equipment Software Proposal

Leave your requirements — we reply within 1 business day

PHONE: 19158019748
ADDRESS: Longcheng Subdistrict, Longgang District, Shenzhen, Guangdong, China

WeChat supported · Remote demo available

Tell us about your machine and line requirements

Standard models deliver immediately; custom proposals are evaluated fast.